基于Abaqus/Python的梳理纤维网三维建模3D modeling of carded fiber web based on Abaqus/Python
陈小明,李晨阳,谢军波,张一帆,李皎,陈利
摘要(Abstract):
为进行三维针刺成型数值模拟及其复合材料性能有限元分析,提出基于Abaqus/Python的梳理纤维网三维建模方法,即纤维分层生长和纤维一次整体物理沉积方法。在初始平面内基于准直线纤维、大弯曲纤维杆单元链模型,自由生长生成纤维;通过移动、旋转将纤维定位至空间非重叠平面上;纤维有限元网格实现自动划分,同时对纤维的材料属性进行自动赋予;所有纤维在重力作用下,实现一次性沉积成型,构建梳理纤维网三维模型。研究结果表明:基于Abaqus/Python的梳理纤维网三维建模方法能够满足单一纤维和多种混杂纤维网三维建模的要求;通过控制压板压力可以有效控制纤维网的厚度和体积分数,纤维整体一次性沉积后的纤维网厚度为0.35 mm,体积分数为2.37%;纤维取向主要分布在75°~105°区间,整体趋势表现为正态分布,与实际梳理纤维网统计结果一致,说明建模结果准确可行。
关键词(KeyWords): 梳理纤维网;三维建模;有限元分析;Abaqus;Python
基金项目(Foundation): 国家自然科学基金资助项目(11802203,11802204);; 天津市自然科学基金资助项目(18JCYBJC89000);; 天津市科委科研计划资助项目(19JCTPJC45800);; 天津市教委科研计划资助项目(2018ZD13);; 天津市高等教育创新团队资助项目(TD13-5043)
作者(Author): 陈小明,李晨阳,谢军波,张一帆,李皎,陈利
参考文献(References):
- [1] H SING W H,LIN J H,KAO K T. The investigation of fiber carding performance with the application of static electricity to carded nonwoven fabric process[J]. Journal of Materials Processing Technology,2007,192/193:543-548.
- [2] MIAO M H,GLASSEY H E,RASTOGI M. An experimental study of the needled nonwoven process:part III:Fiber damage due to needling[J]. Textile Research Journal,2004,74(4):329-332.
- [3] CHEN X M,CHEN L,ZHANG C Y,et al. Three-dimensional needle-punching for composites:A review[J]. Composites Part A:Applied Science and Manufacturing,2016,85:12-30.
- [4]李典森,姚倩倩,姜楠,等.室温和高温下三维针刺炭/炭复合材料的弯曲性能及破坏机理[J].新型炭材料,2016,31(4):437-444.LI D S,YAO Q Q,JIANG N,et al. Bend properties and failure mechanism of a carbon/carbon composite with a 3D needlepunched preform at room and high temperatures[J]. New Carbon Materials,2016,31(4):437-444(in Chinese).
- [5] CHAPELLE L,L魪VESQUE M,BR覫NDSTED P,et al. Generation of non-overlapping fiber architecture[C]//20th International Conference on Composite Materials. Copenhagen,Denmark:ICCM,2015.
- [6] SONG L L,ZHAO Y F,CHEN L,et al. Three-dimensional finite element models and tensile properties of carbon fiber needled felt reinforced composites[J]. Journal of Industrial Textiles,2020,50(3):293-311.
- [7] PAN Y,IORGA L,PELEGRI A A. Numerical generation of a random chopped fiber composite RVE and its elastic properties[J]. Composites Science and Technology,2008,68(13):2792-2798.
- [8] TIAN W L,QI L H,ZHOU J M,et al. Representative volume element for composites reinforced by spatially randomly distributed discontinuous fibers and its applications[J]. Composite Structures,2015,131:366-373.
- [9] QI L H,TIAN W L,ZHOU J M. Numerical evaluation of effective elastic properties of composites reinforced by spatially randomly distributed short fibers with certain aspect ratio[J].Composite Structures,2015,131:843-851.
- [10] ISLAM M,TUDRYN G J,PICU C R. Microstructure modeling of random composites with cylindrical inclusions having high volume fraction and broad aspect ratio distribution[J]. Computational Materials Science,2016,125:309-318.
- [11] PROVATAS N,HAATAJA M,ASIKAINEN J,et al. Fiber deposition models in two and three spatial dimensions[J]. Colloids and Surfaces A:Physicochemical and Engineering Aspects,2000,165(1/2/3):209-229.
- [12] KARI S,BERGER H,GABBERT U. Numerical evaluation of effective material properties of randomly distributed short cylindrical fibre composites[J]. Computational Materials Science,2007,39(1):198-204.
- [13] EKMAN A,MIETTINEN A,TURPEINEN T,et al. The number of contacts in random fibre networks[J]. Nordic Pulp&Paper Research Journal,2012,27(2):270-276.
- [14] DUSCHLBAUER D,B魻HM H J,PETTERMANN H E. Computational simulation of composites reinforced by planar random fibers:Homogenization and localization by unit cell and mean field approaches[J]. Journal of Composite Materials,2006,40(24):2217-2234.
- [15] GUSEV A,HEGGLI M,LUSTI H R,et al. Orientation averaging for stiffness and thermal expansion of short fiber composites[J]. Advanced Engineering Materials,2002,4(12):931-933.
- [16] GUSEV A A,HINE P J,WARD I M. Fiber packing and elastic properties of a transversely random unidirectional glass/epoxy composite[J]. Composites Science and Technology,2000,60(4):535-541.
- [17] ALTENDORF H,JEULIN D. Random-walk-based stochastic modeling of three-dimensional fiber systems[J]. Physical Review E,2011,83(4):041804.
- [18] HARPER L T,QIAN C C,LUCHOO R,et al. 3D geometric modelling of discontinuous fibre composites using a force-directed algorithm[J]. Journal of Composite Materials,2017,51(17):2389-2406.
- [19] VECCHIO I. Image based characterization and geometric modelling of 3D materials microstructures[D]. Kaiserslautern,Gemany:Technische Universit覿t Kaiserslautern,2015.
- [20] XIE J B,CHEN X M,ZHANG Y F,et al. Experimental and numerical investigation of the needling process for quartz fibers[J]. Composites Science and Technology,2018,165:115-123.
- [21] MENG S H,SONG L Y,XU C H,et al. Predicting the effective properties of 3D needled carbon/carbon composites by a hierarchical scheme with a fiber-based representative unit cell[J]. Composite Structures,2017,172:198-209.